VERTICAL
PRODUCTION SYSTEM



 
What is a vertical system?
G&G directly manages the entire process from production to distribution to reduce margins of each factory’s delivery costs, increase profits, and simplify decision making. The production system of G&G is a smart factory -type that does not involve import and export costs or distribution costs between factories. Through the vertical production system in one factory, a 4-week schedule can be reduced to a 5-day schedule, which allows the development and production lead times to be shortened.

The capacity of small quantity batch production can be increased through G&G’s production system. With the self-production system of various materials, development expansion of all fashion items (daily textile, knit shoes, bags, and industrial materials, and etc.) is possible.
G&G Iksan Plant Smart Manufacturing Process

01
DESIGN PLAN

02
YARN
WARE HOUSE

03
PROGRAMMING

04
3D KNITTING

05
GARMENT DYEING

06
FINISHING

07
WARE
HOUSE

08
DELIVERY

SMART FACTORY,
ONE-SPOT PRODUCTION LINE

 
High Productivity of small quantity batch production
Rapid response of development and production
OEM Time Table
 
G&G Iksan Smart Factory
Color/Size/100pcs(minimum)

7~10
days

Sample Development

20-30
days

Production Delivery
 
Conventional Factories
Color/Size/1000pcs(minimum)

20~30
days

Sample Development

50~60
days

Production Delivery

KNITTING TECHNOLOGY



 
Whole Garment
It is a technology using a 3-dimensional knitting machine without seams. As garments are knitted in one whole piece, there is no production loss or fabric waste, which results in high production efficiency. Hence, it is considered to be an essential knitting method for products using premium, high quality fabric materials. It tends to complete the shape more elegantly, creating undisrupted silhouettes, and concisely as it is produced through 3D knitting without seam lines.
 



Seamless
It is a production technique used for high -end clothes minimizing seam lines. Seamless products are more comfortable when worn and have excellent shaping stretches, so they are used widely across daily clothing products.

GARMENT DYEING

 
“MANUFACTURING METHOD FOR KNITTED GOODS WITH AN IMMERSING PROCESS OF SOFTNENING AGENTS”

This innovation can provide flexibility, leveling, and a soft texture without having to go through the tenter process. It also offers effects of deodorization, moisture absorption, quick dry, and increasing SPF.
For this especially, the actual examples of this invention include the production methods of knitted textiles equipped with a fabric softener process, including knitted textile production steps that produce highdensity knitted textiles as a whole using a circular knitting machine (S10), a fabric softener processing step that applies fabric softener to produced knitted textiles (S20), and a dye step that dyes knitted textiles (S30).

PATENTS



Knit IT company, G&G Enterprise, has been granted
3 technical patents and various design patents

R&D
INVESTMENT

G&G continuously strengthens its R&D investments by
securing plenty of exclusive technologies for knitting
functional clothing



Equipped with
a company-affiliated
research institute

 
2019

2012

  • 02-6111-5000
  • Opening hours. am10-pm4
  • Lunch break. pm12-pm1
  • Close : Sat, Sun, Holiday
  • Woori Bank 1005-001-718580
  • G&GEnterprise
  • Company G&G ENTERPRISE
    Owner & Admin Sangryong Yeo
    Business no. 206-86-43751
    Online-order no. 2012-seoul Geumcheon-0169
    Address Iksan Plant  903-13 Mireuksaji-ro, Nangsan-myeon, Iksan-si, Jeollabuk-do
    Address Office  9F Wework Tower, 427 Teheran-ro, Gangnam-gu, Seoul
    Tel 02-6111-5000
    E.mail jy-yeo@2ndskin.co.kr
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